抽水蓄能机组不锈钢过流表面无氟疏水改性及其阻垢性能
Hydrophobic modification of stainless steel flowing surface with fluorine- free agent for pumped-storage units and its anti-scaling performance
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摘要: 针对抽水蓄能机组在运行过程中,过流金属表面往往存在结垢、腐蚀等难题,以无氟硅烷偶联剂为疏水改性剂,以环境友好的乙醇为溶剂,采用化学接枝法在304不锈钢基底上构筑疏水表面.重点考察预处理对304不锈钢基底微观形貌、粗糙度、水滴接触角等表面性质的影响,并进一步分析了304不锈钢基底粗糙度对疏水改性后水滴接触角的影响.304不锈钢基底经过"酸洗—打磨—改性"后,其表面接触角由初始的81°显著增大至约136°,表面自由能由初始的35.8 mN/m显著降低至11.8 mN/m.在连续40 h的模拟结垢试验中,疏水改性后的304不锈钢片平均增重速率仅为0.21 g/(m2·h),与改性前0.68 g/(m2·h)相比减缓了约69%.结果表明,采用无氟改性剂通过化学接枝法可以在304不锈钢基底上有效构筑疏水表面,并可以显著提升其抗垢性能.Abstract: In the operation of pumped-storage units, it is urgent to deal with the problems of scaling and corrosion on the surface of the flowing. Here, a hydrophobic surface was constructed on 304 stainless steel substrate via a chemical grafting method by using a fluorine-free silane coupling agent as the hydrophobic modifier and an environment-friendly ethanol as the solvent. The effects of pretreatment on the surface properties of 304 stainless steel substrate, such as microstructure, roughness and contact angle of water droplets were investigated. The influence of the substrate roughness of 304 stainless steel on the contact angle of water droplets after hydrophobic modification was further analyzed. After a serial treatment of the ″pickling—grinding—modification″ on the 304 stainless steel substrate, the contact angle of surface was significantly increased from the initial 81° to 136°. While, the surface free energy was significantly decreased from the initial 35.8 mN/m to 11.8 mN/m. In the continuous simulation scale experiment, the average weight gain rate of the 304 stainless steel substrate after hydrophobic modification was only 0.21 g/(m~2·h), which was about 69% slower than that before the modification(0.68 g/(m~2·h)). The results show that the hydrophobic surface of 304 stainless steel can be effectively constructed on the 304 stainless steel substrate by chemical grafting even using a fluorine-free modifier. The anti-scaling performance of the 304 stainless steel surface can be significantly improved after the hydrophobic modification.
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