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舰船自流式循环水系统低流阻混流泵模拟优化及试验

Simulation optimization and experiment for low flow-resistance mixed-flow pump of artesian water circulation system in marine ship

  • 摘要: 为降低舰船循环水系统中混流泵的流阻系数,改进其自流特性,提高舰船“自流”循环能力,基于CFD仿真,对低流阻水力部件开展模拟优化及试验研究.首先,通过仿真分析确定初步设计方案,其水力性能可满足设计要求;然后,为进一步降低水力损失和流阻系数,利用随机有限元分析方法确定了影响流阻的主要因素,并针对叶轮、导叶、蜗壳和出口管等主要部件进行优化和改进;最后,基于优化方案开展了样机生产制造及验证试验.结果表明:叶片总包角和导叶总包角是影响混流泵水力部件流阻大小的最主要因素.仿真预测结果与样机试验结果相符,优化后的混流泵内部流动光顺,压力分布、速度分布合理,没有明显的脱流、旋涡,整体流阻系数下降明显,水力性能满足设计要求.因此,提出的低流阻水力部件模拟优化方法是可行的.

     

    Abstract: In order to reduce the flow-resistance coefficient of mixed-flow pump in a marine ship water circulating system, and improve the automatic flow characteristics as well as enhancing its artesian circulation function, simulation optimization and experimental study of low flow-resistance hydraulic components were carried out based on CFD simulation. Firstly, a preliminary design scheme was determined through the simulation analysis, which led to the achievement of the design requirements for its hydraulic performance. Then, in order to further reduce the hydraulic loss and the flow-resistance coefficient, the main influencing factors of flow resistance were determined by stochastic finite element analysis method, and the main components such as impeller, guide vane, volute and outlet pipe were optimized and improved. Finally, based on the optimization scheme, manufacturing of the prototype and validation tests were performed. The result shows that the total wrap angle of the blades and guide vane angle are the main influencing factors for the flow-resistance of hydraulic components of the mixed-flow pump. The simulation prediction results are consistent with the test results of the prototype. The optimized pump has smooth internal flow, reasonable pressure distribution and velocity distribution. There is no obvious shedding and vortex, the overall flow-resistance coefficient drops significantly, and the hydraulic performance meets the design requirements. Therefore, the proposed simulation optimization method for low flow-resistance hydraulic components is proven to be feasible.

     

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