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多翼离心风机蜗壳气动性能与出风均匀性优化设计

Optimization design of aerodynamic performance and outlet air uniformity of multi-blade centrifugal fan volute

  • 摘要: 以某型号风暖浴霸吹风系统的多翼离心风机为研究对象,利用ANSYS Fluent 2020 R2对原型风机的出口风量与均匀度进行仿真分析,结果显示仿真与实测误差在5%以内,验证了用CFD数值模拟方法来优化浴霸多翼离心风机的可靠性.将蜗壳型线参数化,通过正交试验设计,针对蜗舌放置角α、蜗舌半径R、等角螺线常数A(蜗壳周向面积)与风轮移动距离L(蜗舌与叶轮间隙)4个因素,制定了16组参数组合方案并进行了CFD数值模拟,得到各方案的出口风量与均匀度,并由均值与极差分析确定了最优参数组合.通过数值计算结果可知,优化后的风机在蜗舌附近区域湍流强度减小,内部流动改善.测试结果显示,优化后的风机出口风量提升7.3%,均匀度提升4.5%,全压效率提升5.9%.显著提升了风暖浴霸离心风机的出风性能和出口风速分布均匀性,对提高风暖浴霸取暖效率和增强人体舒适性有重要意义.

     

    Abstract: Taking the multi-blade centrifugal fan of the blowing system of a certain model of bathroom heater with the fan as the research object, simulation analysis of the outlet air volume and uniformity of the prototype fan was carried out by ANSYS Fluent 2020 R2. The results show that the error between the simulation and the test is within 5%, which verified the reliability of the CFD numerical simulation method to optimize the volute of the multi-blade centrifugal fan of the bathroom heater. The volute profile was parameterized, and through orthogonal experimental design, the placement angle of volute tongue α, the radius of volute tongue R, the constant of equiangular spiral A(circumferential area of the volute) and the moving distance of fan L(distance between the volute tongue and fan) were selected as factors, sixteen groups of parameter combination schemes have been developed and CFD numerical simulation has been carried out. The outlet air volume and uniformity index of each scheme were obtained, and the optimal parameter combination was determined by mean value and range analysis. The numerical results show that the turbulence intensity near the volute tongue of the optimized fan is reduced, and the internal flow is improved. The test results show that the air volume of outlet of the optimized fan increases by 7.3%, the uniformity increases by 4.5%, and the total pressure efficiency increases by 5.9%. The air volume of the outlet and uniformity of wind speed distribution of the multi-blade centrifugal fan also improves significantly. It is significant for improving the heating efficiency and human comfort of the bathroom heater with the fan.

     

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