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铁尾矿对水泥基灌浆料性能影响试验研究

Experimental Study on the Effect of Iron Tailings on the Performance of Cement Based Grouting

  • 摘要: 为提高铁尾矿的利用率,降低灌浆料的成本,选用铁尾矿砂全替代河砂、粉煤灰和经活化激发后的铁尾矿粉部分替代水泥的方式进行试验。采用正交试验方法,对水胶比、胶砂比、尾矿粉和粉煤灰掺量等因素进行研究。研究表明,4种因素对灌浆料强度的影响由大到小排序为水胶比、尾矿粉、粉煤灰、胶砂比。通过极差分析,确定28 d的最优因子水平组合是水胶比为0.36、胶砂比为1∶0.6、尾矿粉含量为10%、粉煤灰含量为6%。通过对照试验,明确尾矿砂全替代河砂、粉煤灰,以及经活化激发后的铁尾矿粉部分替代水泥的可行性。通过X射线衍射(X-ray diffraction, XRD)和扫描电子显微镜(scanning electron microscope, SEM)分析发现,在该试验条件下,灌浆料在水化硬化过程中产生硅酸三钙、钙矾石等水化产物使灌浆料的性能得到提高,裂缝及水化反应不完全会降低灌浆料的强度。

     

    Abstract: In order to improve the utilization rate of iron tailings and reduce the cost of grouting materials, the method of replacing river sand and fly ash with iron tailings sand and partially replacing cement with activated iron tailings powder was selected for the test. Using orthogonal test method, factors such as water cement ratio, cement sand ratio, tailings powder, and fly ash content were studied. Research showed that the influence of four factors on the strength of grouting materials was ranked in descending order: water cement ratio, tailings powder, fly ash, and cement sand ratio. Through range analysis, the optimal factor level combination for 28 days was determined to be a water cement ratio of 0.36, a cement sand ratio of 1∶0.6, a tailings powder content of 10%, and a fly ash content of 6%. Through contrast tests, the feasibility of completely replacing river sand and fly ash with iron tailings sand and partially replacing cement with activated iron tailings powder was clarified. Through X-ray diffraction(XRD) and scanning electron microscope(SEM) analysis, it was found that under the test conditions, the performance of grouting materials was improved by the production of tricalcium silicate, ettringite and other hydration products during the hydration and hardening process of grouting materials. Incomplete crack and hydration reaction would reduce the strength of grouting material.

     

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