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多沙河流水轮机活动导叶泥沙磨损数值模拟研究

Numerical Simulation of Wear of the Movable Guide Vane of Turbine in Sediment-laden River

  • 摘要: 多沙河流水电站水轮机活动导叶磨损严重,导致机组出现“潜动”现象,甚至危及机组安全运行。为了揭示小开度工况下导叶区域的流动特性以及磨损特性,建立了万家寨原型水轮机全流道三维水体模型,采用DPM模型和标准湍流模型对四种小开度工况进行了固液两相流数值模拟计算,结果表明:10%开度工况与40%开度工况相比,叶栅流道的流态变差,导叶区域的流速和压强变化梯度增大,导叶立面密封位置两侧压力差由48 k Pa增加到108 k Pa,立面密封处流速由18 m/s增加到24 m/s;在10%开度工况下,叶栅流道狭窄,含沙水流在活动导叶出口形成射流磨损,导致活动导叶迎水面的头部和出水边以及背水面立面密封位置处磨损严重,随着导叶开度增大,活动导叶表面的磨损程度以及磨损区域都逐渐减小。本研究对于多泥沙电站水轮机稳定运行以及活动导叶的磨损防护具有重要意义。

     

    Abstract: Serious wear of the movable guide vanes of the hydraulic turbine in the sediment-laden river power station,resulting in violent vibration of the turbine unit,even endangering the safe operation of the unit. In order to reveal the flow characteristics and wear characteristics of the guide vane area under small opening conditions,this paper establishes a three-dimensional water model of the full flow passage of the Wanjiazhai prototype turbine,and DPM model and standard turbulence model was used to simulate the solid-liquid two-phase flow for four small opening conditions. The results show that: the opening degree is reduced from 40% to 10%,the flow in the guide vane channel is gradually deteriorates,and the change gradient of flow velocity and pressure in the guide vane area gradually increase,the pressure difference on both sides of the guide vane vertical sealing position is increased from 48 k Pa to 108 k Pa,and the velocity at the vertical sealing position is increased from 18 m/s to 24 m/s; Under the condition of 10% opening,the flow channel in the guide vane area is narrow,and the sand-laden water flow forms jet wear at the outlet of the movable guide vane,the head and tail of the movable guide vane and the sealing position of the facade are severely worn,with the increase of the guide vane opening,the wear degree and wear area of the movable guide vane surface gradually decrease. This research is of great significance for the scheduling and operation of hydraulic turbines and the wear protection of movable guide vanes in sediment-laden power station.

     

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