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4GQ-1C型甘蔗收获机的设计与试验

Design and Experiment of 4GQ-1C Sugarcane Harvester

  • 摘要: 针对我国丘陵山区甘蔗种植的特点研制一种履带式自走切段收获机,该机可一次性完成切梢、扶倒、切割、输送、切断、分离及集蔗功能,适合在坡度较大、小地块、散户种植的蔗区作业。设计并介绍了整机的总体结构、工作原理、技术参数以及液压系统、切割装置、输送装置、切段装置、履带底盘等关键部件。田间试验结果表明,该机总损失率为2.38%,宿根破头率为8.3%,含杂率为6.2%,纯工作小时生产率为0.12 hm2/h,燃油消耗率为150 kg/hm2,4GQ-1C型甘蔗收获机在丘陵坡地作业具备较好的适应性,性能指标达到设计要求。

     

    Abstract: A kind of self-propelled caterpillar sugarcane billet harvester was designed,to aim at harvesting sugarcane planted in hilly areas in China.The machine could complete the process of cutting cane topper,separating sugarcanes in different rows and lifting up the lodging situation sugarcanes,cutting cane roots,conveying canes,chopping canes into segments,eliminating trash from the billet canes,and gathering the canes in the collector at once,which is suitable for sugarcane harvesting in large slope,small spots and retail planting sugarcane areas.In this paper,the designs on overall structure,working principle,technical parameters and the hydraulic system were introduced,and the key components such as the root cutter,the conveyor,the chopper,and the caterpillar were elaborated with their design parameters.Field tests were conducted to measure the operation ability and stability.The results showed that the total loss rate was 2.38%,the permanent root breakage rate was 8.3%,the impurity rate was 6.2%,the pure working hour productivity was 0.12 hm~2 /h,and the fuel consumption rate was 150 kg/hm~2.In a word,the 4GQ-1C sugarcane harvester has good adaptive capacity and works well in hilly sugarcane planting areas,and all main parameters meet the design requirements.

     

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