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一种水产品射频解冻装置及其控制系统设计

A Radio Frequency Thawing Device for Aquatic Products and its Control System Design

  • 摘要: 随着鱼虾等水产品的冷冻存储运输技术的普及应用,消费者对解冻后水产品品质要求逐步提高,生产企业更是对水产品解冻效率、均匀性、口感、质量安全、营养流失等方面提出明确需求。日常生活中对冻结食品最常用的解冻方法一是直接置于空气中解冻,二是放在静止水或流动水中解冻。目前业界还在不断探索新型解冻技术,主要有低温高湿解冻技术、超高压强解冻技术、电阻加热解冻技术、频率为915或2 450 MHz交变电场的微波解冻技术、频率为13.56、27.12或40.68 MHz的交变电场射频解冻技术等。本文首先对现有冻品的几种解冻方法进行分析,对比得出射频解冻法是针对水产品应用前景较好的低损高效解冻方式之一;然后自组装一种针对水产冻品的射频解冻装置,由晶体管射频发生器、网络匹配器及负载组成射频解冻核心控制部件,并通过4G物联网触控一体机实现射频解冻装置的本地及远程监控;最后验证了该装置的适应性。

     

    Abstract: With the popularization and application of frozen storage and transportation technology for fish,shrimp and other aquatic products, Consumers’ requirements on the quality of aquatic products after thawing are gradually improved. The production enterprises also put forward clear demands on the thawing efficiency,uniformity, taste, quality and safety, nutrition loss and other aspects of aquatic products. Usually, the common thawing methods for frozen food are to thaw it directly in the air, or in still/flowing water. At present, the industry is still exploring new thawing technologies, mainly including low temperature and high humidity thawing technology, ultra-high pressure and strong thawing technology, resistance heating thawing technology, microwave thawing technology with frequency of 915 or 2 450 MHz alternating electric field, and RF thawing technology with frequency of 13.56, 27.12 or 40.68 MHZ alternating electric field. In this paper, several thawing methods of frozen products are analyzed firstly, and it is concluded that RF defrosting is one of the best thawing methods for aquatic products with low loss and high efficiency. Then, a RF defrosting device for aquatic frozen products is self-assembled, which core control component is composed of transistor RF generator, network matching device and load. The local and remote monitoring of RF thawing device is realized through 4G Internet of Things touch control integrated machine. Finally, the adaptability of the device is verified.

     

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