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动力换挡拖拉机变速箱下线磨合测试台

Tractor Power Shift Gearbox Off Running-in Test Bench

  • 摘要: 本动力换挡拖拉机变速箱下线磨合测试台是为国外某知名传动部件生产厂家开发研制,专门用于动力换挡拖拉机变速箱的下线检测。研发依据了动力换挡拖拉机变速箱的功能特点和厂家生产线装配工艺的节拍需求。测试台配备有装夹装置、驱动装置、加载装置、检测装置、液压系统及其能量回馈系统,开发了专用的电子控制单元和数据测量采集系统。设备经实际使用后表明:工件装夹方便快捷,满足节拍要求;实现了能量闭环回馈,加载磨合工况下的节能率高达70%;检测系统功能全,能检测转矩、转速、温度、压力、噪声和流量等28路信号。测试台已投产使用一年多,期间一直运行平稳,可适应多种型号变速箱进行测试,操作便捷,安全可靠,测试精度及节拍符合工艺要求且节能效果明显,达到了设计要求。

     

    Abstract: This Tractor power shift gearbox off running-in test bench is developed for a well-known transmission parts manufacturer abroad,specially used for the downline detection of power shift tractor gearbox.The research and development is based on the functional characteristics of the power shift tractor gearbox and the demand of the factory production line assembly process.The test bench is equipped with clamping device,driving device,loading device,detection device,hydraulic system and its energy feedback system,and developed a special electronic control unit and data measurement and acquisition system.The actual use of the equipment shows that:workpiece clamping is convenient and fast,meet the requirements of the rhythm;The closed-loop feedback of energy is realized,and the energy saving rate is as high as 70% under loading running-in condition.The detection system has full functions,which can detect 28 signals including torque,speed,temperature,pressure,noise and flow.The test bench has been put into production and used for more than one year,during which it has been running smoothly.It can be used for testing of various types of gearbox.It is convenient to operate,safe and reliable.

     

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