基于产线链动需求的双绞龙组合式胡椒脱皮机设计与验证

张嘉伟; 张园; 沈德战; 赵振华; 韦丽娇; 陈嘉烨

基于产线链动需求的双绞龙组合式胡椒脱皮机设计与验证

张嘉伟^1,2,
张园^1,3,,
沈德战^1,4,
赵振华^1,4,
韦丽娇^1,5,
陈嘉烨¹

1. 中国热带农业科学院农业机械研究所;
2. 广东海洋大学机械工程学院;
3. 广东省/湛江市农业类颗粒体精量排控工程技术研究中心;
4. 湛江市类颗粒体动力学及精准精量排控重点实验室;
5. 农业农村部热带作物农业装备重点试验室

基金项目:

海南省科技专项资助——重点研发计划(ZDYF2022XDNY136)

湛江市科技计划项目(2022A01032&

2020A05004)

中央级公益性科研院所基本科研业务费专项(1630132023005)

详细信息

作者简介:
张嘉伟(1998—),男,研究生,研究方向为农业机械化与信息化。E-mail:1654332175@qq.com

通讯作者:
张园(1984—),男,硕士,副研究员,研究方向为农业机械化与信息化。E-mail:418727981@qq.com

中图分类号: TS203
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出版历程
- 网络出版日期: 2024-08-13
- 刊出日期: 2024-06-27

Design and Verification of Tandem Dragon Combined Pepper Peeling Machine based on Production Line Dynamic Requirements

1. Agricultual Machinery Research Institute, Chinese Academy of Tropical Agricultural Sciences;
2. School of Mechanical Engineering, Guangdong Ocean University;
3. GuangDong/Zhanjiang Engineering Technology Research Center of Precision Emission Control for Agricultural Particulates;
4. Zhanjiang Key Laboratory of Dynamics and Precision Emission Control for Particulates;
5. Key Laboratory of Agricultural Equipment for Tropical Crops, Ministry of Agriculture and Rural Affairs

摘要

摘要: 胡椒脱皮传统单机作业模式在解决机械化脱皮的同时，因工艺环节未能串联阻碍了胡椒初加工产线技术的发展。为进一步提升链动加工效益，本文设计了基于产线链动需求的双绞龙组合式胡椒脱皮机，通过对双绞龙核心部件的应力应变模拟，表明其结构设计安全可靠，双绞龙组合式胡椒脱皮机在实际应用中能够稳定、高效地完成脱皮工作，符合现代工业对设备效能和可持续性的要求；试验验证结果显示：产线主输送速度在0.8～2.2 m/s，绞龙组合转速为500～700 r/min时，胡椒脱皮机的脱皮率能够稳定达到95%以上，且果核破损率小于3%。基于产线链动需求的双绞龙组合式胡椒脱皮设计模式，能够与胡椒初加工配套的其他生产设备联动，符合产业化生产趋势方向。
- 产线链动 /
- 双绞龙组合式 /
- 胡椒脱皮机 /
- 应力仿真 /
- 试验
Abstract: The existing single-machine operation mode,while addressing the mechanized peeling process,hinders the development of technology in the initial processing line of pepper.To further enhance the processing efficiency of the chain,this paper proposes a double-screw dragon combination pepper peeling machine based on the dynamic requirements of the production line.Stress-strain simulations of core components indicate that its structural design is safe,reliable,and stable,with a significant reduction in costs.Physical verification reveals that this double-screw dragon combination pepper peeling machine,due to its adoption of a production line mode,achieves much higher efficiency than single-machine peeling machines.The peeling rate exceeds 95%,and the core damage rate is less than 3%,meeting the design requirements.
- production line dynamics /
- double-screw dragon combination /
- pepper peeling machine /
- stress simulation /
- test

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