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基于产线链动需求的双绞龙组合式胡椒脱皮机设计与验证

Design and Verification of Tandem Dragon Combined Pepper Peeling Machine based on Production Line Dynamic Requirements

  • 摘要: 胡椒脱皮传统单机作业模式在解决机械化脱皮的同时,因工艺环节未能串联阻碍了胡椒初加工产线技术的发展。为进一步提升链动加工效益,本文设计了基于产线链动需求的双绞龙组合式胡椒脱皮机,通过对双绞龙核心部件的应力应变模拟,表明其结构设计安全可靠,双绞龙组合式胡椒脱皮机在实际应用中能够稳定、高效地完成脱皮工作,符合现代工业对设备效能和可持续性的要求;试验验证结果显示:产线主输送速度在0.8~2.2 m/s,绞龙组合转速为500~700 r/min时,胡椒脱皮机的脱皮率能够稳定达到95%以上,且果核破损率小于3%。基于产线链动需求的双绞龙组合式胡椒脱皮设计模式,能够与胡椒初加工配套的其他生产设备联动,符合产业化生产趋势方向。

     

    Abstract: The existing single-machine operation mode,while addressing the mechanized peeling process,hinders the development of technology in the initial processing line of pepper.To further enhance the processing efficiency of the chain,this paper proposes a double-screw dragon combination pepper peeling machine based on the dynamic requirements of the production line.Stress-strain simulations of core components indicate that its structural design is safe,reliable,and stable,with a significant reduction in costs.Physical verification reveals that this double-screw dragon combination pepper peeling machine,due to its adoption of a production line mode,achieves much higher efficiency than single-machine peeling machines.The peeling rate exceeds 95%,and the core damage rate is less than 3%,meeting the design requirements.

     

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