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特大流量潜水贯流泵叶轮水力设计优化研究

Research on Hydraulic Design and Performance Optimization of Impeller of Large flow Submersible Tubular Pump

  • 摘要: 针对Q=100 m3/s的特大流量潜水贯流泵装置,对叶轮叶片及导叶进行水力设计,基于正交试验方法进行优化,对最优泵装置方案进行CFD计算,探究机组外特性,并对导叶出口边齐平与不齐平的两种导叶安放型式机组水力性能参数进行了对比分析。研究结果表明:叶轮轮毂比为0.4,叶片数为4,导叶数为6时,泵装置的效率最高,泵装置的最高效率为80.52%;1.0Qd工况下泵装置扬程为2.73 m,效率为74.68%;0.87Qd工况下泵装置扬程为4.50 m,效率为80.14%;1.12Qd工况下泵装置扬程为0.45 m,效率为23.77%;从扬程、效率、导叶段水力损失等参数,得出不齐平的导叶出水边安放型式机组水力性能更优。针对叶轮和导叶的造型方法及正交试验与CFD计算组合的优化方法均提高了水力优化工作效率,适于推广应用,研究成果对低扬程特大流量水泵开展的计算分析工作也为潜水贯流泵大型化发展提供了一定的水力性能参考。

     

    Abstract: The hydraulic design of the impeller blade and guide vane was carried out for the super-large flow submersible tubular pump device with Q=100 m~3/s,and the optimization was carried out based on the orthogonal test method.The optimal pump device scheme was calculated by CFD to explore the external characteristics of the unit,and the hydraulic performance parameters of the two types of guide vane installation units with flush and uneven exit edges were compared and analyzed.The research results show that when the impeller hub ratio is0.4,the number of blades is 4 and the number of guide blades is 6,the efficiency of the pump unit is the highest,and the maximum efficiency of the pump unit is 80.52%.Under the working condition of 1.0Qd,the pump head is 2.73 m and the efficiency is 74.68%.Under the working condition of 0.87Qd,the pump head is 4.50 m,and the efficiency is 80.14%.Under the 1.12Qd working condition,the pump head is 0.45m and the efficiency is 23.77%.From the parameters of head,efficiency and hydraulic loss of guide vane section,it is concluded that the hydraulic performance of the unit with uneven guide vanes placed at the water edge is better.The modeling method of impeller and guide vane and the optimization method combined with orthogonal test and CFD calculation have improved the hydraulic optimization efficiency and are suitable for popularization and application.Moreover,the research results of the calculation and analysis of the low head and super-large flow pump also provide a certain hydraulic performance reference for the large-scale development of submersible tubular pump.

     

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