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非光滑结构叶轮对离心泵降噪的影响研究

Research on the Influence of Non-smooth Structure Impeller on Noise Reduction of Centrifugal Pump

  • 摘要: 利用仿生学原理,对叶片工作面的前中后部分别进行半球形非光滑结构处理,结合流场CFD和声场LMS进行模拟计算,对某离心泵设计流量的流场及声场结果进行对比分析。结果表明:非光滑结构使叶片受到的摩擦阻力更小,进而有效减小叶片表面的剪切应力和湍动能,在叶片进出处削弱效果最明显;同时使叶轮流道中的涡强度明显降低,泵的内部涡流分布更加均匀,在整体上能够有效降低其湍流脉动强度,稳定流场流动并有效地降低流动噪声。非光滑结构叶片能有效降低总声压级,其中在叶轮出口处最优降噪为3.28 dB,降噪率为1.9%;隔舌处的总声压级下降3.11 dB,降噪率为1.82%。综上所述,非光滑叶片相比于光滑叶片有着不错的降噪效果,总体降噪率大约在0.81%~1.90%。

     

    Abstract: By using the principle of bionics, this paper treats the front, middle and rear parts of the blade working surface with hemispherical non-smooth structure, combined with the flow field CFD and acoustic field LMS for simulation calculation. The flow field and sound field results of the design flow of a centrifugal pump are compared and analyzed. The results show that the non-smooth structure makes the frictional resistance of the blade smaller, and then effectively reduces the shear stress and turbulent kinetic energy on the blade surface, and the weakening effect is most obvious at the blade entry and exit. At the same time, the vortex strength in the impeller flow channel is significantly reduced, and the internal vortex distribution of the pump is more uniform, which can effectively reduce its turbulent pulsation intensity as a whole, stabilize the flow field and effectively reduce the flow noise. The non-smooth structure blade can effectively reduce the total sound pressure level, among which the optimal noise reduction at the impeller outlet is 3.28 dB and the noise reduction rate is 1.9%. The total sound pressure level at the diaphragm is reduced by 3.11 dB, and the noise reduction rate is 1.82%. In summary, non-smooth blades have a good noise reduction effect compared with smooth blades, and the overall noise reduction rate is about 0.81%~1.90%.

     

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