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大型立式潜水泵水力模型及模型试验研究

Research on the Hydraulic Model and Model Test of Large Vertical Submersible Pump

  • 摘要: 大型立式潜水泵的结构特点与常规立式泵存在显著差异,在南水北调工程及国内多个大型泵站的建设中,研制了一系列优秀的轴、混流泵水力模型,暂无针对立式潜水泵开发的水力模型。以国内某大型立式潜水混流泵站为例,利用现有水力模型进行泵段特性相似换算,并利用CFD技术匹配满足结构要求的导叶进行装置模型试验验证。结果表明,利用常规水力模型对立式潜水泵进行选型流量偏小约5.8%,装置效率低约2.66%;CFD计算与装置模型试验结果进行了比较,预测的流量扬程效率变化趋势是准确的,计算未考虑叶轮叶顶间隙和表面粗糙度的影响,流量较装置模型试验大约2个叶片角度,最高效率高约3.5%;同时为潜水泵的大型化发展,提出了标准化立式潜水泵泵段模型试验设想。本文的研究思路为今后大型立式潜水泵选型设计和水力模型开发提供了参考。

     

    Abstract: The structural characteristics of large vertical submersible pumps are different from vertical pumps. A series of excellent axial and mixed flow pump models has been developed in the construction of South-to-North Water Diversion Project and many large-scale pump stations in China. There is no hydraulic model for the development of vertical submersible pumps. This paper takes a large vertical submersible pumping station in China as an example. The existing hydraulic model is used for the similarity conversion of pump section characteristics,and the CFD is used to match the guide vanes that meet the structural requirements for device model test verification. The results show that the selection flow of vertical submersible pump is about 5.8% smaller and the device efficiency is about 2.66% lower by using the conventional hydraulic model. The variation trend of flow head efficiency predicted by CFD calculation is accurate. Without considering the influence of tip clearance and surface roughness,the flow rate is about two blade angles compared with the device model test,and the highest efficiency is about 3.5%. At the same time,for the large-scale development of submersible pumps,the idea of standardized vertical submersible pump section model test is proposed. The research idea of this paper provides a reference for the selection design and hydraulic model development of large vertical submersible pumps in the future.

     

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