气力驱动的黄瓜梗剪切装置设计与试验
Design and experiment of pneumatic cutting device for cucumber stalk
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摘要: 目前温室黄瓜的采摘方式主要为人工采摘,存在工作环境差,机械化程度低等问题,为面向机械化采摘,结合平面连杆与铰链弹簧联动结构,设计一种气力驱动的黄瓜梗剪切装置,并且对该装置进行动力学仿真分析。针对黄瓜梗剪切装置参数变化对剪切效果的影响,对不同成熟度的黄瓜进行实际数据测量与分析,且进行剪切试验,对成熟度、刃口倾角、削切角、斜切角等参数对黄瓜梗剪切效果的影响进行研究。结果表明:成熟中期(开花两周左右),黄瓜瓜梗更易被剪切,且此时黄瓜生长的各项参数达到峰值,而在成熟晚期(开花三周左右),黄瓜梗剪切所需气动力较大,剪切较为不易;当刃口倾角为8°~26°,且削切角与斜切角为0°时,剪切所需的气压压力逐渐减小,滑切效果逐渐增强,同时剪切性能增强;当削切角为0°~45°、刃口倾角为26°、斜切角为0°时,剪切瓜梗所需的气压压力随着削切角的增加而增加,当削切角为0°时所需气压压力比其他角度更低,剪切效果较好;当斜切角为0°~45°、刃口倾角为26°、削切角为0°时,剪切瓜梗所需的气压压力先降低后增加,且增幅渐大,当斜切角为15°时,所需气压压力较其他斜切角更低,剪切效果较好。根据以上研究,为黄瓜的采摘时间与气力驱动的黄瓜梗剪切装置的参数确定提供依据。Abstract: At present, the main way of picking cucumber in greenhouse is hand-picking which has the problems of poor working environment and low degree of mechanization. It was oriented to mechanized picking and combined with the linkage structure of plane connecting rod and hinge spring, a pneumatic driven cucumber stalk shearing device was designed, and the dynamic simulation analysis of the device was carried out. In view of the influence of the parameters of cucumber stem shear device on the shearing effect, the actual data of different maturity of cucumber were measured and analyzed, and the shear test was carried out. The effects of maturity, cutting edge angle, cutting angle, bevel angle and other parameters on the shearing effect of cucumber stem were studied. The results showed that: in the middle stage of maturity(about two weeks after flowering), cucumber stem was easier to be cut and the parameters of cucumber growth reached the peak at this time. However, in the late mature stage(flowering about three weeks), the cutting force of cucumber stem stalk was large, so cucumber stem was harder to be cut. When the cutting edge angle was 8°~26° and the cutting angle and bevel angle were 0°, the air pressure required for cutting decreased gradually, the sliding cutting effect increased gradually, and the shear performance enhanced. When the cutting angle was 0°~45°, the cutting edge angle was 26° and the bevel angle was 0°, the air pressure required for shear increased with the increase of cutting angle. When the cutting angle was 0°, the required air pressure was lower than other angles, and the shearing effect was better. When the bevel angle was 0°~45°, the cutting edge angle was 26° and the cutting angle was 0°, the required air pressure first decreased and then increased, and the increase gradually increased. When the bevel angle was 15°, the shear force was lower than other bevel angle, and the shearing effect was better. According to the above results, it provided a basis for the selection of the time of picking cucumber and parameters of cucumber stem cutting device driven by pneumatic force.