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基于Nastran农用EV80型二缸柴油机曲轴性能分析

Performance analysis of crankshaft of EV80 two cylinder diesel engine in agricultural based on Nastran

  • 摘要: 曲轴是柴油机及其它动力机械的主要运动件,它的强度和性能直接决定曲轴的寿命。由于曲轴的结构比较复杂,且曲轴上多个曲拐部位又会承受周期性变化的应力,现有力学知识难以对曲轴进行强度校核和寿命评估。本研究以EV80二缸柴油机曲轴为研究对象,首先,根据边界条件和各缸点火工况进行理论计算;其次,运用NX中Nastran进行实际工况模拟,分析曲轴的力学性能。最后,对柴油机曲轴在交变载荷下的疲劳强度进行校核,并评估其零件的疲劳寿命。研究结果表明:(1)一缸点火下整体位移和等效应力均大于二缸点火,位移分别为0.089 5 mm和0.020 7 mm,等效应力分别为246.55 N和73.37 N;(2)在X和Z向上位移变化均较小,Y向位移变化和整体位移变化趋势相同;(3)曲轴的失效疲劳和断裂位于连杆轴颈圆角处,曲轴的最小疲劳强度系数为2.298。该模拟仿真结果为后续曲轴结构的改进,提供理论依据。

     

    Abstract: Crankshaft is the main moving part of diesel engine and other power machinery. Its strength and performance directly determine the life of crankshaft. Because the structure of crankshaft is complex, and many crank parts of crankshaft will bear cyclic stress, the existing mechanical knowledge is difficult to check the strength and evaluate the life of crankshaft. In this study, the crankshaft of EV80 two cylinder diesel engine is taken as the research object. Firstly, theoretical calculation is carried out according to the boundary conditions and ignition conditions of each cylinder; secondly, the actual working conditions are simulated by NASTRAN in NX to analyze the mechanical properties of the crankshaft. Finally, the fatigue strength of diesel engine crankshaft under alternating load is checked and the fatigue life of its parts is evaluated. The results show that:(1) the total displacement and equivalent stress of cylinder 1 are greater than that of cylinder 2, the displacements are 0.089 5 mm and 0.020 7 mm respectively, and the equivalent stresses are 246.55 N and 73.37 N respectively;(2) the displacement changes in X and Z directions are smaller, and the trends of displacement changes in Y direction are the same to that of the overall;(3) the failure fatigue and fracture of crankshaft are located at the fillet of connecting rod journal, and the minimum fatigue strength coefficient is 2.298. The simulation results provide theoretical basis for the subsequent improvement of crankshaft structure.

     

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