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地膜上直插穴播式党参种子播种机设计与试验

Design and test of Codonopsis pilosula seed planter with vertical penetration on plastic film

  • 摘要: 针对覆膜条件下党参育苗过程中的无机械化问题,设计一种基于电机驱动且可更换式取籽装置,可实现不同株距和深度作业要求,可一次完成精量取籽,实现直插穴播等工序的多功能穴播直插式党参种子播种机。并运用ADAMS对机具的直插式成穴装置进行运动仿真,分析在前进速度一定(0.15 m/s)和曲柄转速一定时(30 r/min),成穴杆上一点的垂直位移、垂直速度、水平位移,结果显示这一点垂直速度曲线测得成穴杆在入土段(0.2~0.64 s)与出土段(1.2~1.64 s)垂直速度等速运动速度为0.15 m/s,且入土段与播种机前进速度一致,方向相反,实现绝对速度为零,满足直插式设计要求。运用SolidWorks Motion对机具模型进行运动仿真实验,分析当车速一定时(0.15 m/s),机具在不同曲柄转速的成穴杆最低点的运动轨迹,得出曲柄的转速在30~240 r/min时,可使播种机正常有序工作。运用MATLAB对曲柄转速与理论株距和仿真株距进行曲线拟合,分别得出二者之间的关系式,同时验证该机具理论株距S1和仿真株距S2非常接近。同时田间试验表明,电驱动直插穴播式党参种子播种机作业时有序平稳,播种后穴粒数合格率为98.2%,播种深度合格率为95.1%,行距合格率98.7%,空穴率为0.8%,膜下播种深度合格率为94.8%,孔穴错位率为0.6%,地膜采光面机械破损程度为48.6 mm/m2,符合NY/T987—2006《铺膜穴播机作业质量》标准评价指标要求。

     

    Abstract: To solve the problem of lack of mechanization in Codonopsis seedling cultivation with film coating, a multi-functional point-seeding planter for Codonopsis seedling cultivation was designed based on motor drive and precise sowing, which can complete the processes of precision seed extraction and point-seeding with point-seeding. The structure and working principle of the whole machine are introduced. This paper determines the arrangement of the driving system of the pore-forming device and the seed-taking device. Replaceable seed-taking device is used to realize the requirements of precision seed-taking and multi-function machines. The plant spacing control device is designed to realize the operational requirements of different plant spacing. The design of the seeding depth adjustment device can realize the operational requirements of sowing at different depths. The controllable spring suspension is designed, and the stiffness and height of the suspension are changed to better adapt to the planting conditions to meet the planting requirements of different terrains. Adams is used to simulate the motion of the straight insertion cavitation device of the machine and tools. The vertical displacement, vertical velocity and horizontal displacement of a point on the cavitation rod were analyzed when the forward speed was fixed(0.15 m/s) and the crank speed was fixed(30 r/min). The results showed that the vertical velocity curve measured by this point was 0.15 m/s at the entry section(0.2~0.64 s) and the excavation section(1.2~1.64 s). In addition, the moving speed of the entry section was the same as that of the planter, but the direction was opposite. The absolute velocity was zero, which met the requirements of the straight insert design. SolidWorks Motion is used to carry out simulation experiments on the machine tool model. The movement trajectory of the machine tool at the lowest point of the hole forming rod with different crank speeds is analyzed when the vehicle speed is fixed(0.15 m/s). MATLAB is utilized to perform curve fitting between crank speed and theoretical and simulated plant spacing, and the relationship between the two was obtained, respectively. Meanwhile, it is verified that the theoretical and simulated plant spacing of the machine is very close. At the same time, the field experiment showed that the electric direct plug-in dibbling Codonopsis pilosula seed planter operates smoothly and orderly. The results show that the whole grain percent of pass is 98.2% after sowing, sowing depth percent of pass is 95.1%, the qualified rate 98.7%, spacing hole rate is 0.8%, the membrane under sowing depth percent of pass is 94.8%, the cavity dislocation rate was 0.6%, and the membrane surface daylighting mechanical damage degree is 48.6 mm/m~2 accord with NY/T 987—2006 standard for film dibbling machine operating quality evaluation index requirements.

     

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