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多工位马铃薯定重装袋机控制系统设计与试验

Design and experiment of the control system of a multi-station potato weighted bagging machine

  • 摘要: 为解决现有马铃薯装袋机耗费人力大、装袋重量不规范和装袋效率低等问题,研制一种适用于多工位马铃薯装袋机的智能定重装袋系统。该控制系统采用气缸作为执行元件取代人工操作,采用多个传感器采集信息,经过PLC处理信息控制多个电磁阀实现各气缸的动作,并通过相应的逻辑顺序实现各装袋口交替工作,衔接动作更连贯,大大提高各装袋口利用率。同时对该控制系统进行软件和硬件的设计,并在此设计基础上进行装袋性能试验。装袋性能试验表明:多工位马铃薯定重装袋控制系统运行良好,定重装袋误差率较低,其定重装袋误差率≤3%,较好地实现了定重装袋,可满足用户的马铃薯装袋要求。本研究对促进马铃薯装袋机智能化进展、提高马铃薯装袋机作业效率具有重要意义。

     

    Abstract: In order to solve the problems of high labor consumption, irregular bagging weight, and low bagging efficiency of the existing potato bagging machine, an intelligent fixed-weight bagging system suitable for multi-station potato bagging machines was developed. The control system used cylinders as actuators instead of manual operations, as well as multiple sensors to collect information, and controlled multiple solenoid valves through PLC processing information to realize the actions of each cylinder. It also realized the alternate operation of each bagging port through the corresponding logic sequence and made the connection action more coherent, thereby greatly improving the utilization rate of each bagging port. At the same time, the software and hardware were designed for the control system, and the bagging performance test was carried out on the basis of this design. The bagging performance test showed that the multi-station potato fixed-weight bagging control system worked well, the fixed-weight bagging error rate was relatively low, the fixed-weight bagging error rate was less than or equal to 3%, and the fixed-weight bagging was better realized. As such, it indicated that the system met the user’s potato bagging requirements. This research is of great significance to promote the intelligentization of potato bagging machines and improve the efficiency of potato bagging machines.

     

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