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仿生几何结构表面深松铲铲尖设计与试验

Design and experiment of bionic geometric structure surface on the tip of subsoiler

  • 摘要: 深松铲在西南红壤坡耕地作业过程中,由于土壤黏附性强且板结严重,造成土壤过度扰动和耕作阻力过大的问题。采用工程仿生的技术方法,将具有减阻优异特性的克氏原螯虾和砂鱼蜥体表作为仿生原型,以深松铲铲尖为研究对象,设计仿生凸包、微刺—凸包、仿生鳞片、微刺—鳞片和微刺—凸包—鳞片混合表面5种仿生几何结构表面。通过室内土槽试验,考察深松过程中铲尖在含水率18.11%和12.57%,深松速度为0.2 m/s, 0.4 m/s, 0.6 m/s的牵引阻力与降阻率变化趋势,并与传统铲尖对比。试验结果表明:含水率一定的情况下,随着深松速度的增加,牵引力逐渐减小;含水率18.11%时,具有微刺—凸包几何结构表面的铲尖减阻能力最优,降阻率达20%以上;含水率12.57%时,具有微刺—凸包—鳞片混合表面的铲尖减阻能力最优,降阻率达15%以上。该研究提出西南地区红壤黏性土深松过程减阻的仿生设计思路,为在西南地区红壤土工作环境下设计和研发新装备提供参考。

     

    Abstract: Due to soil compaction and strong adhesion, the subsoiler caused the problems of excessive soil disturbance and excessive tillage resistance when working on the sloping land of southwest red soil. This research adopted the technical method of engineering bionics. The body surfaces of Procambarus clarkii and sandfish lizards with excellent drag reduction characteristics were used as bionic prototypes. The tip of the subsoiler was taken as the research object. This paper designed five types of bionic geometric structure surfaces: biomimetic convex hull, micro-spur-convex, scale, micro spines-scale, and micro-thorn-convex hull-scale. Compared with the traditional shovel tip, a soil bin test was performed to verify its drag reduction performance and change trend of resistance reduction rate when the soil moisture content is 18.11% and 12.57% during the subsoiling process, and subsoiling speed is 0.2 m/s, 0.4 m/s, and 0.6 m/s. The results show that: when the soil moisture content is constant, the traction force will gradually decrease with the increase of the high loosening speed. When the moisture content is 18.11%, the drag reduction ability of the tip with the micro-spur-convex geometric structure surface is the best, and the resistance reduction rate is more than 20%. When the moisture content is 12.57%, the drag reduction ability of the blade tip with a mixed surface of micro-thorns, convex hulls, and scales is the best, and the resistance reduction rate is over 15%. In addition, the experiment date proposes a reference for the bionic design for drag reduction and for designing and developing new equipment in the working environment in the subsoiling process of red clay soil in Southwest China.

     

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