稻田气力施肥装置设计与试验
Design and test of pneumatic fertilizer apparatus in paddy field
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摘要: 针对水稻施肥过程中肥料分布不均、作业效率低、劳动强度大等问题,设计一种稻田气力施肥装置与控制系统,采用气力输送的方式实现肥料的输送,通过电控排肥系统实现机具行驶速度与排肥电机转速实时匹配,最终达到精量施肥的目的。通过对所设计的文丘里管混合腔进行流场分析,确定最优混合腔直径为15 mm,进肥口与进气角度呈锐角;最后,进行田间试验,结果表明,在规定电机转速变化范围内,各行平均排肥量变异系数均小于2.21%,各行排肥量一致性较好,排肥量稳定;在目标施肥量为150 kg/hm2,作业速度为4 km/h时,各区域内施肥量偏差控制在7.47%以内,施肥精确性较好。肥料在排肥管中的滞后时间随着排肥管长度增加而增加,变化范围为0.67~1.81 s。本文设计的稻田气力施肥装置可以满足生产需求。Abstract: In order to solve the problems of uneven fertilizer distribution, low efficiency, and high labor intensity in the process of rice fertilization, a device and control system of pneumatic fertilization in the rice field was designed in this paper. The pneumatic conveying method is adopted to realize the conveying of fertilizer. The driving speed of the machine and the speed of the fertilizer discharging motor are matched in real-time through the electronically controlled fertilizer discharging system. Finally, the purpose of precise fertilization is achieved. Through the flow field analysis of the designed Venturi tube mixing cavity, the optimal mixing cavity diameter of 15 mm is determined. The field experiment was carried out, and the results showed that the coefficient of variation of average fertilizer discharge of each row was less than 2.21% within the range of motor speed, the consistency of fertilizer discharge of each row was good, and the fertilizer discharge was stable. The deviation of the fertilization rate in each area was controlled within 7.47%, and the fertilization accuracy was better with the target fertilization rate at 150 kg/hm~2 and the operating speed at 4 km/h. The lag time of fertilizer in the discharge pipe increased with the increase of the length of the fertilizer discharge pipe, and the variation range was 0.67-1.81 s. It is proved that the pneumatic fertilizer device designed in this paper can meet the production demand.