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青贮玉米收获机喂入切碎试验台设计与试验

Design and test of the feeding and shredding test bench on silage corn harvester

  • 摘要: 经过收获并发酵制成的青贮玉米饲料营养价值较高,是我国畜牧业可持续发展的物资基础。针对青贮玉米收获机存在切碎质量差、喂入时秸秆易缠绕堵塞、能耗高等问题,设计喂入高度可调、喂入辊可反转、切碎质量较好的青贮玉米收获机喂入切碎试验台,本试验台可以完成青贮玉米输送、喂入、切碎、抛送等工作过程。对试验台的关键零部件进行静力学分析和模态分析,以验证其强度和可靠性。以秸秆切碎长度和长度合格率为主要性能参考指标,对该试验台进行性能试验,试验结果表明当喂入速度为2.5 m/s,切碎滚筒转速为1 700 r/min时,切碎长度平均为15.6 mm,合格率为96.1%,生产效率为15 000 kg/h,各项指标均符合国家标准和行业标准。

     

    Abstract: The silage corn feed made by harvesting and fermentation has high nutritional value, which is the material basis for the sustainable development of China’s animal husbandry. Aiming at the problems of poor shredding quality, winding and clogging of straw during the feeding process, and high energy consumption in silage corn harvester, a test bench with feeding and shredding device for silage corn harvester is designed with adjustable feeding height, reversible feeding roll and good shredding quality. The test bench designed can complete the working process of silage corn transportation, feeding, shredding and throwing. Statics and modal analyses are carried out on key parts of the test bench to verify its strength and reliability. Taking shredding length and pass rate of straw as the main performance reference indexes, the performance test of the test bench was carried out. The test results showed that when the feeding speed was 2.5 m/s and the rotation speed of the shredding drum was 1 700 r/min, the average shredding length of straw was 15.6 mm, the pass rate was 96.1%, and the production efficiency was 15 000 kg/h. All indicators are in line with national and industry standards.

     

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